Hello!
This is a very interesting topic for feed manufacturers, specially for poultry of course but even for some high energy ruminant diets.
Indeed, transferring part of the fat addition from the mixer to post-pelleting application logically improves the physical quality of the pellets (PDI, hardness).
The other side of the coin will be a reduction of the flow rate of the line and/or an increase in the specific electric consumption (kWh per ton).
Having a fat coater can also allow for increasing the global fat addition (keeping the same amount in the mixer and adding 1%, 2%, 3% or even more in post-pelleting).
A second positive effect, less known, when using palm oil in PPLA is that it will stick the fines, improving again the physical quality (I could experience this in a French mill, on goat feed :) ).
The final advantage I see with the fat-coater is that it offers the ability to add other liquids, including liquid enzymes, which offers greater flexibility in formulation.
Marc P.
Good day Dr. Manangi
I'm strugling the same problem with our customers, when adding several feed enzymes with different matrix values. We often run into problems with the amount of oil in commersial feeds based on Corn / Soya. I have to set a minimum on, 0,5% ~ 5 kg per ton. but it then cause problems with the calculated energi level in the diet esp. in Pre. starter and starter feeds. This is simply getting to high!
What is your experience with this?
Arne Korsbak
DSM Nutritional Products
Europe, Middle East and Africa
Thanks a lot for your answer. Sorry again to jump in. What is the simpler and cheaper the best coating processing?