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Pig farm Odor

Solution For Pig farm Odor

Published: October 29, 2008
By: Nozomi Co. Ltd.
Revolutionary new solution for offensive odors from pig farms

Pork is one the most popular sources of food for mankind.

Production of pork has been increasing in many parts of the world today.  

At the same time however, the environmental consequences of pig farming is of increasing public concern particularly offensive odors emitted from pig manure, urine and waste water.

Deodorization Pipe presents a revolutionary new solution for offensive odors from pig farms.



Shoushuu-Kan (Deodorization Pipe)

Shoushuu-Kan means Deodorization Pipe in Japanese.



The structure of Deodorization Pipe

The transparent reinforced plastic pipes are filled with ceramic tips combined with oxidized metals (metals-oxide). 

Solution For Pig farm Odor - Image 1

Solution For Pig farm Odor - Image 2



How the Deodorization Pipe works

The energy of sunlight especially ultraviolet rays produces electrons after reacting with ceramic tips.

Supplied water through Deodorization Pipe is converted to the function water from the normal water.


How normal water is converted into function water

After producing electrons, the ceramic chips replenish electrons through the resolution of water molecules. 

The production of hydrogen occurs in the processed water.

This processed water (hydrogenate water) becomes “function water” which then affects and activates the normal bacterial flora in pigs’ bowel.

Thus it functions as deterrent to odor causing bacterials.

As a result, odors from pig manure are reduced tremendously.

(The above mentioned account is based on our hypothesis).


The effects of the Deodorization Pipe

The effects of “function water” on pigs as their drinking water.

  • Decrease of odors in pig manure and urine.
  • Decrease of volume of pig manure (Speed of fermentation to be fertilizer is very fast.)
  • Decrease of odors of septic tanks.


How to install the Deodorization Pipe

The Deodorization Pipe only needs to be installed to the existing water supply pipe. (It is that simple!).

Only one Deodorization Pipe is required per 1,000 pigs.

If in the case the water supply is not sterilized, the Deodorization Pipe may get covered with algae (water bloom). Therefore, a normal water sterilization system is required in order to maintain the normal function of Deodorization Pipe.


Solution For Pig farm Odor - Image 3



Cleaning of Deodorization Pipe

The stains inside deodorization pipe make the works of the deodorization pipe declined.

So cleaning of pipe is required once in several months.

When you clean up deodorization pipe, catalyst chips should be taken out from the plastic pipe and put into the bowl full of water with a little bit chlorine for one night.

Then wash them by water and reset.


Solution For Pig farm Odor - Image 4

A pipe covered with algae

Solution For Pig farm Odor - Image 5

You can take out caps easily




Solution For Pig farm Odor - Image 6

Take out all the ceramic chips



Solution For Pig farm Odor - Image 7

Use Brush and wipe down algae




Pictures of Installation

The "Deodorization Pipe" has been used in more than 100 pig farms in Japan and Korea.

In Kagoshima where we are located, it is adopted also for some public works projects.

Outside of Japan, it has been sold and installed in Korea, China and Taiwan.


Solution For Pig farm Odor - Image 8




Solution For Pig farm Odor - Image 9




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                                                                    Kagoshima (Japan)


Solution For Pig farm Odor - Image 12

                                                                       Miyazaki (Japan)


Solution For Pig farm Odor - Image 13

                                                                    Fukuoka (Japan)


Solution For Pig farm Odor - Image 14

                                                                      Kagoshima (Japan)


Solution For Pig farm Odor - Image 15

                                                                  Kumamoto (Japan)


Solution For Pig farm Odor - Image 16

                                                                 Kagoshima (Japan)


Solution For Pig farm Odor - Image 17

                                                                  Kagoshima (Japan)


Solution For Pig farm Odor - Image 18

                                                                   Nagasaki (Japan) 


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                                                                Kagoshima (Japan)


Solution For Pig farm Odor - Image 20

                                                                         Saga (Japan)


Solution For Pig farm Odor - Image 21

                                                                                   Korea


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                                                                                 Korea


Solution For Pig farm Odor - Image 23

                                                                                  Taiwan



Actual decreasing figures of odor substances and Odor index under experimental usage of Deodorization Pipe

The below inspection results were achieved by using “Triangle odor bag method” during pre-installation and post installation of the Deodorization Pipe.

The result analysis shows that odor substances decreased by 90% from 1,300 to 130 in 3 months after the installation of the Deodorization Pipe in a pig farm.

It also shows that the odor index was decreased from 31 to 21. This means that a tremendously strong odor changed to a relatively mild odor.

According to the Japanese Ministry of Environment, the odor substance (odorant) index of 1,300 means that 1,300 times of odor-free air is required until a participant in the experiment can no longer recognize the odor.

The decrease of odorant index figure from 1,300 to 130 means that the odorant was decreased by 1,170 times when diluted with odor-free air.


Inspected items

Odor-substances and Odor-Index

Inspection method

Triangle odor bag method 

Inspected point

Inside a pigpen in H swine farm in Kagoshima pref. Japan

Inspected by

Kagoshima Environment Society 

Date of Inspection

Feb  9th  2002 Pre-Installation of Deodorization Pipe
May 13th  2002 Post-Installation of Deodorization Pipe

Result of Inspection

Odor-substances 1,300 / Odor-Index 31 / pre-installation condition 
Odor-substances 130 / Odor-Index 21 / post-installation condition


Ammonia examination results on
Deodorization Pipe installed pig farms at South Korean

Following data show the transitions of ammonia at Korean pig farms, pre and post installation of Deodorization Pipe.

Detecting equipment: Gas Detector Tube (Japan Gastec Co., ltd).

Detected by Dr. Brian Choi of Seoul Trading Company.

 1. J farm (Iksan-city, North Jeolla Province)
The date of the installation: February 1st 2008

Detected point

Detected in

Detected date

Examination results

Rising pen

Center of the
corridor

Feb.2nd 2008 (just before the installation)

22ppm

Feb.15th 2008 (2weeks after the installation)

12ppm

Feb.29th 2008 (4weeks after the installation)

10ppm

March 15th 2008 (6weeks after the installation)

8ppm

March 27th 2008 (8weeks after the installation)

4ppm

April 25th 2008 (11 weeks after the installation)

3ppm


2. D farm (North Jeolla Province)

The date of the installation: April 24th 2008


Detected point

Detected in

Detected date

Examination results

At the NO6
Rising pen

Center of the
corridor

April 24th 2008 (just before the installation)

78ppm over
(exceeded the ability) 

April 30th 2008 (one week after the installation)

25ppm

April 31st 2008 (8 days after the installation) 

26ppm

At the NO2
Rising pen

Center of the
corridor

April 24th 2008 (just before the installation)

40ppm

April 30th 2008 (one week after the installation)

10ppm

April 31st 2008 (8 days after the installation)

15ppm




3.Y farm (Iksan-city, North Jeolla Province)
The date of the installation: February 1st 2008


Detected point

Detected in

Detected date

Examination results

Farrowing pen

Edge of the
corridor

Feb. 1st 2008(just before the installation)

30ppm

Feb. 29th 2008(4 weeks after the installation)

20ppm  
(before delivery)

March 15th 2008(6 weeks after the installation)

13ppm (one line is
Under delivery)

March 27th 2008(8 weeks after the installation)

15ppm (all 3 lines’
delivery finished)

April 25th 2008(11 weeks after the installation)

11ppm



Detecting ammonia




Solution For Pig farm Odor - Image 24



Solution For Pig farm Odor - Image 25



Gas Detector Tube System


Aspirating Pump
Solution For Pig farm Odor - Image 26


Detector Tube
Solution For Pig farm Odor - Image 27

Summary of economic benefits of pig farms with Deodorization Pipe (Economical improvements)

Solution For Pig farm Odor - Image 28
            Dr. Brian Choi            
Veterinarian / Business Director
     STC Seoul Trading Corp

Career
1995                  Graduated from Seoul National University
1995 – 1998      Swine practitioners in Sangwon GGP Breeding Farm (sized 25,000 pigs)
1998 – 2001      Master Degree (majored in Veterinary Pathology)
1998 – 2000      Technical Sales Representative in Intervet Korea
2000 – 2002      Technical & Sales manager in Intervet Korea
2002 – 2004      Technical & Sales manager in Anison Co. Ltd
2004 – To now  Business director in STC Seoul Trading Corp


Stall environment improvement and economical efficiency of livestock improvements

Bad odors and harmful gases start to disappear 1 month after installation of Deodorization Pipe.

Diarrhea, respiratory diseases and number of deaths start to decrease as soon as 3 months after installation.

The growth rate of pigs accelerate due to their comfortable, stress-free state, and productivity increases significantly with faster shipping dates and better pork grades. Just by installing “Deodorization Pipe”…

Miracles start to occur…


“Deodorization Pipe” not only gets rid of odor but even increases productivity


Direct effects of the Deodorization Pipe:

It activates movement of microorganisms in the intestine to increase feed efficiency, and innovatively reduces production or secretion of harmful gases or bad odor.


Observations after installation of the Deodorization Pipe and economical analysis:

Main observations after installation of Deodorization Pipe

Economic benefits

1. The pig stables do not smell.
(Annual ammonia gases are 11ppm or less)

*No environmental improvement or antibacterial material cost.
*Ventilation in the winter is decreased, reducing heating cost.
*Reduction of pigs’ stress due to gas.
*Reduction of respiratory diseases due to harmful gases.

2. The farm surroundings do not smell.

*Civil problems due to smell are completely solved.
*The repulsive image of “smelly pig farms” disappears.

3. The excretion on the scrapper do not smell.

*Eliminates unpleasant feeling of people working to handle excretion due to smell.

4. The excretion handling area does not smell.

*Solves civil problems due to smell.
*Image of pig farm that is smelly, disappears.

5. The purification equipment does not smell.

*Civil problems due to smell are solved.
*The purification process becomes quicker and there is no smell from discharge.

6. Excretion does not smell.

*Scattering is possible without separately storing liquefied manure.
*Excretion becomes middle ripe compost which is almost complete ripe compost so scattering is possible without separately storing liquefied manure.
*Solves civil problems due to smell from scattering liquefied manure.

7. Digestion diseases decrease largely.

*Diarrhea is reduced due to activation of microorganisms in intestine.
*Reduction of illness, complications and deaths due to diarrhea.
*Reduction of diarrhea treatment cost.

8. Weight of weaning animals increase.

*Increase of flux.
*Reduction of diarrhea and deaths of nursing animals.
*Weight of weaning animals increase, increasing MSY.

9. Respiratory diseases decrease.

*Reduction of illness, complications and deaths due to pneumonia.
*Reduction of pneumonia treatment cost.
*Faster growth speed.

10. Shipping schedules become faster.

*Shipping date becomes 10~15 days faster.
*Pork rotation becomes faster.

11. Pork grades become better when shipping.

*Additional income due to better pork grade.

12. Pipes become cleaner after installation.

*After installation biofilm(moss, etc.) on pipes is gradually eliminated, getting rid of blockage.


Examination of water through the Deodorization Pipe

We have detected water through Deodorization Pipe, nothing harmful materials were found.

Detected place: A nursing home in Kagoshima       Detected date: Jan. 24th 2002


The Subjects for examination

Examination result

Standard value

1

Common Bacteria 

1 piece/mL 

100 pieces/mL under

2

Colon bacilli group 

Not-detected 

Non-detection 

3

Cadmium 

Less than 0.001 mg/L

0.01mg/L under 

4

Mercury 

Less than 0.00005 mg/L

0.0005mg/L under 

5

Selenium 

 Less than 0.001 mg/L

 0.01mg/L under

6

Lead 

Less than 0.001 mg/L 

0.05mg/L under 

7

Arsenic 

Less than 0.001 mg/L 

0.01mg/L under 

8

Chromium (VI) Compound  

Less than 0.005 mg/L 

0.05mg/L under 

9

Cyanogens 

Less than 0.001 mg/L 

0.01mg/L under 

10

Nitrate Nitrogen and Nitrite Nitrogen

4.5 mg/L 

10mg/L under 

11

Fluorine.

0.08 mg/L 

0.8mg/L under 

12

Carbon Tetrachloride

Less than 0.0002 mg/L

0.002mg/L under

13

1,2-Dichloroethane 

Less than 0.0004 mg/L

0.004mg/L under

14

1,1-Dichloroethylene 

Less than 0.002 mg/L

0.02mg/L under

15

Dichloromethane

Less than 0.002 mg/L

0.02mg/L under

16

cis-1,2-Dichloroethylene 

Less than 0.004 mg/L

0.04mg/L under

17

Tetrachloroethylene 

Less than 0.0005 mg/L

0.01mg/L under

18

1,1,2-Trichloroethane 

Less than 0.0006 mg/L

0.006mg/L under

19

Trichloroethylene  

Less than 0.002 mg/L

0.03mg/L under

20

Benzene 

Less than 0.001 mg/L

0.01mg/L under

21

Chloroform 

Not-detected

0.06mg/L under

22

Dibromochloromethane

Not-detected 

0.1mg/L under

23

Bromodichloromethane 

Not-detected 

0.03mg/L under

24

Bromoform 

Not-detected 

0.09mg/L under

25

Trihalomethane 

Not-detected 

0.1mg/L under

26

1,3-Dichloropropene 

Less than 0.0002 mg/L

0.002mg/L under

27

Simazine 

Less than 0.0003 mg/L

0.003mg/L under

28

Thiuram 

Less than 0.0006 mg/L

0.006mg/L under

29

Thiobencarb 

Less than 0.001 mg/L

0.02mg/L under

30

Zinc 

Less than 0.01 mg/L

1.0mg/L under

31

Iron 

Less than 0.03 mg/L

0.3mg/L under

32

Copper 

0.02 mg/L

1.0mg/L under 

33

Sodium 

10.9 mg/L

200mg/L under

34

Manganese 

0.012 mg/L

0.05mg/L under

35

Chloride ion 

8.7 mg/L

200mg/L under

36

Hardness (Calcium・Magnesium) 

54.7 mg/L

300mg/L under

37

Total Dissolubed Solids 

 172 mg/L

500mg/L under

38

Anion Surfactant

 Less than 0.02 mg/L

 0.2mg/L under

39

1,1,1-Trichloroethane

Less than 0.0005 mg/L

0.3mg/L under

40

Phenols

Less than 0.005 mg/L

0.005mg/L under

41

Potassium Permanganate Consume

0.6 mg/L

10mg/L under

42

pH

6.6

5.8~8.6

43

Taste

Normal

Not abnormal

44

Smell

Normal

Not abnormal

45

Chromaticity

Less than 1 degree

5 degree under

46

Turbidity

Less than 0.5 degree

7 degree under

Judge: Above results indicate this water is suitable to drink.

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Louise William
21 de noviembre de 2015
Where can we buy this deodorization pipe? Would appreciate it if I could be put in contact with the producers Thanks
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Arnel Grospe Adriano
5 de septiembre de 2013
HOW TO MINIMIZE PIG FARM ODOR IN THE LOCALITY ESPECIALLY IN THE BARRIOS WHERE PEOPLE AND PIGS ARE COMMON TO RAISE CAN ENGORMIX HELP US
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Lorenzo P. Oalican
18 de junio de 2012

Could you please give ideas how to remove odor on my pig farm. I´m from Mindanao Philippines.

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Analia Göttig
Engormix
19 de agosto de 2010

If you want to read the complete article Modern Dairy Cow Housing Design
Manure Management Technology, written by Aron Itkin, please follow this link:

https://en.engormix.com/MA-dairy-cattle/management/articles/modern-dairy-cow-housing_1479.htm

Thank you,

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Aron Itkin
17 de agosto de 2010

If you would like to elimlnate the odor in the barn you have to retrofit the manure collection and removal system. It means exclude manure storing in or around the barn.
Please read my proposal at Engormix Manure management odor and diseases control. If you will need more information please contact me.

Thank you

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