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Milk production costs in ethanol times

Published: August 23, 2012
By: Alvaro Garcia DVM PhD, Professor, Dairy Science Department (South Dakota State University)
The recent history of U.S.ethanol for fuel can be divided in two periods, the last decade of the 20th century and the first of the current one. During these two decades ethanol production grew by 60 and 780 percent, respectively. Estimated production in 2011 was 13,900 million gallons of ethanol. According to the Renewable Fuels Association (2012)U.S. farmers harvested in 2011 almost 12.4 billion bushels of corn. In the same publication the demand for ethanol production was estimated at 40 percent of the crop or roughly 5 billion bushels. During a recent news conference held by the RFA however, it was suggested that this 40 percent does not take into account the distillers grains co-product, which goes back into the marketplace as animal feed, and that ethanol only utilizes 14.5 million acres of the total 88.2 million acres of corn planted, ending up with 16 percent net corn acres used up by ethanol. During the last decade corn prices have increased by nearly three-fold. Other factors that influenced corn prices were energy prices, exchange rates, and adverse weather. 
Dairy cow rations in the U.S.
In theU.S.diets for dairy cows in confinement consist largely of forage and concentrates. Before the recent expansion of the corn-to-ethanol industry diets were formulated to contain approximately 50:50 forage to concentrate ratio on a dry basis.  Alfalfa and corn silage have been the forages of choice mainly because of their adaptability to theU.S.climate and their potential to sustain higher milk production. Alfalfa (ensiled or hay) has ranged from 35 to 74 percent of the diet dry matter whereas corn silage from 43 to 60 percent (Mowrey and Spain. 1999). More than half of the cows in theMidwestare fed these two forages at variable concentrations in the diet. Corn has been by far the most popular grain (93 percent of the cows) because of its high energy density and yield. Corn grain, because of its high starch content, allows formulation of energy-dense rations required by high producing cows. Although the low protein content in corn could be considered a disadvantage it turns out to work in favor of the nutritionist. Corn protein is deficient in the amino acid lysine and as a result, there is a need for high quality forages (e.g. alfalfa) and co-products to supply additional lysine in the diet. If low-protein corn did not dilute the higher protein in alfalfa and other byproducts; the excess protein fed would be excreted as nitrogen severely “taxing” the environment. Corn inclusion in lactating dairy cow rations has ranged from 35 to 45 percent of the diet dry matter (Mowrey and Spain. 1999). Soybean meal and whole cottonseeds complete the list of most popular feeds and were fed to 90 and 38 percent of the cows in theMidwest, respectively. Taking into consideration a typical 50-pound (dry matter basis) lactating dairy cow ration used to comprise on a dry basis approximately13 poundsof alfalfa forage,13 poundsof corn silage,19 poundsof corn grain, and5 poundsof “other feedstuffs” to make for a nutritionally balanced diet. This shows corn and corn-derived feedstuffs constituted on average 64 percent of the dry weight ofMidwestlactating dairy cow ration and thus had a high economic weight on the cost of production. 
Supply and demand
Modern economic theories state other factors beyond supply and demand affect price, such as government regulations, speculation, as well as modern techniques of marketing and advertising. Even acknowledging these a quick look at ethanol production and corn prices shows the noticeable relationship of supply and demand that unarguably operates in free markets (figure 1).
 Milk production costs in ethanol times - Image 1
If there is such a tight relationship between supply and demand why didn’t corn prices increase between 2002 and 2004? Why are the graphed lines between ethanol production and corn prices diverging between 2002 and2004 inspite of ethanol production increasing by 60 percent?  This is again explained by supply and demand. Corn harvested for grain during that period increased by 5 million acres and corn production in million bushels by almost 24% (Table 2). From 2005 to 2009 ethanol production started to grow exponentially and we also had an increase in corn from roughly 11 to 13 million bushels or 18 percent which was reflected in corn prices around $4 per bushel. From 13 million bushels in 2009 corn production dropped to 12.4 and 12.3 million bushels in 2009 and 2010, respectively. As one would expect corn prices per bushel were 5.2 and 6.2 for both years, respectively.
TheU.S.is a major world food supplier and any significant changes in its crop market impact the rest of the world. According to the United Nations' monthly Food Price Index released August 9 2012 food prices jumped 6% in July, after three months of declines. Corn price was the main driver behind this increase with a 23 percent surge in July alone, topping $ 8 per bushel in the Chicago Board of Trade. There is no question that this sudden increase has to be attributed to the drought and prospects of a reduced corn crop. Nevertheless, a 23 percent increase in corn prices due to the drought would have a different impact in theU.S.and worldwide if corn base prices were lower. Corn prices were at $4.2 per bushel right before the drastic surge in ethanol production (Fig. 1) and a 23 percent price increase due to the drought will put corn at around $5 and not $8 as it is currently.      
 Milk production costs in ethanol times - Image 2
Impact on feed prices  and income over feed costs
Towards the end of the last decade of the 20th century and the first of the 21st corn prices per bushel were $1.85 and $6.2 during 2000, and 2011, respectively. Although numerous formulas are used to price corn silage from corn grain prices they all yield similar values results. One method is to price each ton of stored corn silage (30 % dry matter) as corn price per bushel times 10 (Hendrix. 2002). Using this calculation we can estimate corn silage price per ton was $18.5 ($61.6 on dry basis) and $6.2 ($206.7 on dry basis) in 2000, and 2011, respectively. Prices per pound were thus $0.0009 and $0.003 for corn grain, versus $ 0.03 and $0.10 for corn silage for 2000 and 2011, respectively.  For average inclusion rates of 38.4 and 51.5% and50 poundsof estimated total feed intake, the amounts fed for dried corn grain and silage were 19.2 and25.8 pounds, respectively.  The cost of corn grain inclusion per cow daily was $0.017 and $0.058 for 2000 and 2011, respectively. Similarly, the cost of corn silage inclusion per cow daily was $0.77 and $2.58 for 2000 and 2011, respectively. All these prices are estimated under normal years and average yields. If weather events such as the 2012 drought threaten crop yields corn prices increase accordingly.  The basic law of supply and demand is the most important aspect of modern economics theory. In very simple terms it states that the relationship of two factors determines the price of a commodity. As demand for an item increases its price rises, it works for corn grain, corn distillers grains, ethanol, etc.  Figure 1 shows ethanol production jumped from 6.94 to 10.94 whereas corn price actually dropped from 4.06 to 3.55 the reason being an exceptional corn crop with eleven bushels per acre for the U.S. as a whole (from 153.9 to 164.7). The following two seasons (2010 and 2011) had more “average” corn crops with 152.80 and 147.20 and as a result corn prices jumped again to $5.18 (2010) and $6.2 (2011) per bushel. What this shows again is that the corn-ethanol interface is in a very delicate equilibrium that once broken by increased supply (i.e. more bushels per acre) or demand (i.e. lower crop yields due to weather) immediately results in a modification of the price per bushel.  
Conclusions
The corn/ethanol interface is extremely vulnerable as it not only depends on internal but also external factors. Market globalization has resulted in higher price volatility of dairy inputs and outputs. Dairy production needs to be economically competitive if there is going to be sustained growth and secured dairy product-based foods in the future. With today’s milk and feed prices forward contracting either one is not economically viable. At the moment there seem to be two long-term strategy options that could be pondered. One would be to change the currentU.S.dependence on corn as a feed for livestock and prioritize corn to ethanol. With our current knowledge this approach will more than likely reduce livestock production, increase food prices, and threaten food security.  The other approach is to simply link corn prices to animal products. In the current economic environment dairy producers cannot afford anymore to have a set milk price and a floating feed price.       
Cited literature
CNN. Accessed August 9 2012. http://money.cnn.com/2012/08/09/news/economy/food-prices-index/index.htm?iid=HP_LN&hpt=hp_t3
Ethanol producer’s magazine. August 3, 2012. http://ethanolproducer.com/articles/8996/ethanol-industry-pushes-back-against-rfs-attacks
Hendrix, K. S. 2002. Determining a Value For Silage. Department of Animal Sciences.PurdueUniversity. Cropshttp://www.ansc.purdue.edu/beef/Hendrix/silagecrop.htm
Mowrey, A. and J. N. Spain. 1999. Results of a Nationwide Survey to Determine Feedstuffs Fed to Lactating Dairy Cows. Journal of Dairy Science. Volume 82, Issue 2 , Pages 445-451, February 1999.
Renewable Fuels Association. Accessed July 2012. http://www.ethanolrfa.org/
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Authors:
Alvaro Garcia
South Dakota State University
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Dr.P.George Kunju John
19 de diciembre de 2012

Dear Mr.Raju,
I hope you are an enlightened dairy farmer from Karnataka. I can percieve your concern about India regarding the policy matters. But look at dairy cooperative movement brought out by Dr. Kurien. Amul was developed with the farmers participation and without any fund from the Govt. He set up a modern feed plant in Anand to process balanced cattle feed. Unfortunately when the model was replicated in India the large professionals in dairy field could not accept the model technically. When t was told that milk production is possible with out sparing land for cow they laughed at. The western scientists supported them. Eventually the whole program crippled. Your question of where in India bagasselo is seperated is teritenant. More than the cost. The siaf professionals developed village models and send advices to farmers and finally lost in files. Farmers will adopt the technology if provided to them in the form of product. Bottom line is the famers organisation should come forward to set up the units to maufacture the feeds of advanced technology. None of the professionals/scientists may be able to help you. Self help is the best help.
Dr John

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Dr.P.George Kunju John
31 de octubre de 2012

Dr. Mirza,
The sugar cane residue after extracting the sugar cane juice is called 'bagasse'. It is very poor digestible material. Often the NDF digestibility is seen < 40%. Making silage by adding micronutrients alone will not increase the digestibility. Usually the bagacello - apowder material is seperated from bagasse. The rest is used to burn. Bugacello could be incorporated to make haylage with other fodder including sugar cane tops.

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Dr.P.George Kunju John
31 de octubre de 2012
Dear Dr Reddy, Your recommendations are indeed helpful for feeding sugar cane as a fodder. It would be more appropriate if you can support your recommendations on scientific data. Why sugar cane tops are limired ro 45% and whole sugar cane to 30%. What happens if it is fed over to the limits. The sugar cane is a energy rich fodder. Therefore it can be fed over 60% of the ration provided the ration is nutritionally balanced. For incorporating it in TMR the factors like processbility, nutrients density, nutritional standard of TMR etc should be considered. Sugar cane plants are the best to convert solar energy to sugar and starch by photosynthesis it can be used as a good forage. However, etxracting sugar will fetch more income to the farmer than feeding to cattle. Therefore engaging feed technology to process bagasses and sugar tops to produce a digestible fodder feed would be thought better.
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Viswanatha Reddy
30 de octubre de 2012
Dear all, Sugarcane tops can be used as it is for feeding upto 45% of fodder. Entire sugar cane is used upto 30% of the roughage along with other fodders. If is fed alone immediately we have to feed other fodder/s. Avoid feeding entire quota of sugar cane in one feeding. Total mixed ration is preferred. This observation is made in Hassan District of Karnataka State. Chitole Dairy in Maharastra do feed sugarcane for their animals in the main campus. Dr.V.N.Viswanatha Reddy
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Dr.P.George Kunju John
29 de agosto de 2012

Dear All,
It is interesting to note the effect on milk production when Corn was diverted to ethanol production in USA. It is never to be compared with Indian milk production and costing. The statement of Mr. Saxena about milk in India by feeding non edible feed stuff is true. But in fact the milk production cost in India is higher than any developing country. The feed conversion could be noticed very poor. If one examine the feeding regimen in India scientifically it could be seen that FCR is <12. However, no one calculates the costs of feeds except concentrates feed and the labour of the Indian farmers. The establishment of milk marketing system by GCMMF the milk producers are encouraged to produce more milk. Thereby he gets renumeration for his crop residues and his labour particularly his wife. It could be noticed that the technological innovations to produce digestible fodder feeds (treated crop residues) and bypass nutrients feeds with essential micronutrients would go a long way in doubling India's milk production which will always be a support to Indian farmer even during droughts. As long as India is having colossal number of animals and large quantities of crop residues the policy makers will not bother for technology innovations.

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M. J. Saxena
Ayurvet Ltd.
28 de agosto de 2012

The food production system world over requires the total holistic review from the point of Sustainability and to counter the challange of Global Warming Phenomena led Climatic Change causing irratic Monsoon patter leading to either flooding or draught?
Bio-fuel Policy regulations requires sparing crops consumable by Human and using the one which are in surplus and plenty; say for example Cellulosic Ethanol or Non-Edible Oils, foliage crops rich in Proteins and Carbohydrate. Milk Production in India is sustained with Deoiled Rice bran and wheat fodder with non-edible cakes? Offcourse production per animal is low but the cost of per liter of milk production is lowest in the world? Same goes true for eggs and meat. What the world need today is water conservation technologies in Agriculture and Food Production System from Sustaiability of planet and livelihood.
Mohan Ji saxena

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Kasturiraju
18 de diciembre de 2012

Dear sir,
Who will be seperating the bugacello- in india and how much the bugacello cost per ton? The problem in India is all are easy money oriented and do not want to innovate the ideas of cost effective materials in turn which help nature, farmer, nation.
All are money oriented, easy lifestyle ambitious people.
why I am quoting this, we requested farmers not to waste the sugar cane top, paddy hay, ragi hay, maize dry fodder by milching in lands, for that their reason is no man power to cut , supply, chop. Look into our fate nor our country mechanised todo this nor no peoples to do this (in this highest populated nation).

The next question to Mr. sexanaji, ok we are ready to save water with advanced tecnologies but how is it possible with high cost investments and with no power in rural india? Where is the viability for produce of in such way.. expecially small farmers producers?

If our nation, is not going to maintain the equilibrium between rural and urban as well as the advanced mechanisation into the agriculture fields it is going to be hell. Only subsidising the activities pushing peoples to corrupt and centuries behind.

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Dr.zulfiqar Ali Mirza
31 de octubre de 2012
You misunderstand my view.sugarcane tops are often used and I am not in favor to provide whole sugarcane as fodder as you say it is precious for farmers than other fodders. I want to say after squeezing the sugarcane ,the rest which is oftenly used to burn can be utilized as fodder by making its silage and adding micro nutrients. So in this way this type can be used to enhance milk production.
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Aniruddha A. Digraskar
31 de octubre de 2012
Yes you can use it after adding micro nutrients
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Aniruddha A. Digraskar
29 de octubre de 2012
Yes u can use sugarcane silage with micro nutrients. But the % of silage Should not be more then 36%
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