A comparison between Chain Conveyors and rotary distributors to show which is better to use in feedmills

A comparison between Chain Conveyors and rotary distributors to show which is better to use in feedmills

Power Consumption:
- Chain conveyors generally consume more power due to the mechanical components involved in moving the chains and the weight of the materials being transported. The power requirement can vary based on the length of the conveyor and the load it carries.

Advantages:
1. Durability:
. Chain conveyors are robust and can handle heavy loads and abrasive materials.

3.Continuous Operation:
They can operate continuously, making them suitable for high-capacity feed mills.

Disadvantages:
1. Maintenance:
They require regular maintenance to ensure the chains and sprockets are in good condition.
2.Noise:
Chain conveyors can be noisy during operation, which may be a concern in some environments.
3.Space Requirements:
They may require more space due to their design and the need for support structures.

Rotary Distributors

Power Consumption:

- Rotary distributors typically consume less power compared to chain conveyors, as they rely on a rotating mechanism to distribute materials rather than moving them over a long distance.

Advantages:
1.Efficiency:
They can distribute materials evenly and quickly to multiple destinations.
2. Lower Maintenance:
Rotary distributors generally have fewer moving parts, leading to lower maintenance requirements.
3.Space-Saving:
They often require less space than chain conveyors, making them suitable for compact layouts.

Disadvantages:
1.Sensitivity to Malfunctions:
If rotary sensors fail, there is a risk of incorrect mixing of raw materials, leading to inconsistent feed quality.
2.Limited Load Capacity:
They may not handle very heavy or abrasive materials as effectively as chain conveyors.
3.Complexity:
The design can be more complex, requiring precise calibration and control systems.

Potential for Wrong Mixing of Raw Materials

-Chain Conveyors:
While they can also experience issues, the risk of incorrect mixing is lower since they transport materials in a more straightforward manner without relying heavily on sensors.

-Rotary Distributors:
The reliance on rotary sensors means that if these sensors malfunction, there is a significant risk of incorrect mixing. This can lead to feed that does not meet nutritional requirements, affecting animal health.

Which is Better depends on the specific needs of the feed mill:

-For High Capacity and Durability:
If the mill requires handling heavy loads and continuous operation, chain conveyors may be the better choice despite their higher power consumption and maintenance needs.

-For Efficiency and Space Saving:
If the focus is on efficient distribution and lower power consumption, rotary distributors may be preferable,
Ultimately, the decision should consider specific operational requirements, material types, minimizing the risk of incorrect mixing. In many cases, a combination of both systems may be employed to leverage their respective advantages.